Acrylic vs. Polycarbonate: A quantitative and qualitative comparision
Acrylic often compared to Polycarbonate, which is an other transparent plastic, that is sometimes used for bearing loads. Polycarbonate is sometimes called Lexan ®, which is a trademark by GE Plastics. Acrylic on the other hand is often called Plexiglas. Plexiglas ® is a trademark by Roehm and Hass.
Popular Uses for Acrylic (Plexiglas):
- Motorcycle helmet visors
- Helicopter Windows, Submarine Windows
- Spectator protection in ice hockey
- Police riot control vehicles modifications
- Swimming Pool Windows
- Aquariums and Terariums (including large public aquarium walls and tunnels)
Popular Uses for Polycarbonate (Lexan):
- Compact discs, DVDs
- Lighting lenses, sunglass/eyeglass lenses, safety glasses, automotive headlamp lenses
- Drinking bottles
- Computers: Apple, Inc.’s MacBook, iMac, and Mac mini
- Cases
- Riot shields, visors
- Instrument panels
- Bullet-proof Glass
Key characteristics, Acrylic compared to Polycarbonate:
- More likely to chip, less impact resistance then Polycarbonate. (still 10-24 times more resistant than glass)
- Less likely to scratch.
- Does NOT yellow after time.
- Better clarity and can be restored to optical clarity.
Key characteristics, Polycarbonate compared to Acrylic:
- Impact/chip resistance is much higher with Polycarbonate. (about 30 times more resistant than glass)
- More likely to scratch.
- Substantially more expensive. (roughly 2 to 3 times)
- Used for more industry applications
- Bulletproof when thick enough.
- More bendable under normal temeratures (0-20°C)
- Yellows over time due to ultraviolet rays
- Easier to work with (cut, less likely to break)
- Poorer clarity, diffuses light, can lighten (could be positive).
| Polycarbonate - Lexan | Acrylic - Plexiglas GS | ||
| Density | g/cm³ | 1.2 | 1.19 |
| Max weight gain during immersion | % | 0.35 | 2.1 |
| Tensile strength σΜ at 23°C | MPa | 60-70 | 80 |
| Flexural strength σbB | MPa | 90 | 115 |
| Impact strength acU (Charpy) | kJ/m2 | 35 | 15 |
| Flexural strength σbB | MPa | 90 | 115 |
| Optical Light Transmission | % | 89 | 92 |
| Forming Temperature | °C | 185...205 | 160...175 |
| Vicat B Temperature | °C | 145 | 115 |